National Center for Sustainable Transportation

Lithium-ion batteries (LIBs) are the enabling technology for modern electric vehicles (EVs), allowing them to reach driving ranges and costs comparable to internal combustion engine vehicles, an important development with EVs being integral to greenhouse gas mitigation efforts. However, LIB advancements include the use of rapidly evolving and chemically diverse batteries as well as larger battery packs, raising concerns about battery production sustainability as well as battery end-of-life (EoL). This study seeks to respond to these concerns by analyzing potential pathways for EoL EV batteries, quantifies flows of retiring EV battery materials, proposes economically and environmentally preferable LIB EoL strategies, and recommends pertinent policies with an emphasis on environmental justice. The researchers used a loosely coupled dynamic systems model that utilized life cycle assessment and material flow analysis and a mixed methods research approach. They find that the U.S. can make significant gains in securing supply chains for critical materials and decrease life cycle environmental impacts through the adoption of Recycled Content Standard policies similar to those found in the European Union. In addition, they examine the currently understood waste hierarchy in the context of LIB technology. Comparing immediate recycling to repurposing and reusing, they find that repurposing and reusing reduces life cycle environmental impacts relative to recycling. This project also includes an investigation of EoL battery collection and transportation and the vehicle afterlife ecosystem, as well as general stakeholders in the LiB life cycle, informed by expert interviews and a case study of a developing lithium industry in Imperial, California.

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